A continuous-native automation & analytics layer for pharmaceutical manufacturing—bridging R&D benches, pilot skids, and GMP production with built-in PAT, recipe logic, and 21 CFR Part 11–ready records.
Continuous Pharmaceutical Manufacturing Dashboard
Analytics
Equipment
Recipes
System Alerts
Throughput
Yield
Uptime
Compliance checks
Feed
Solvent, API, buffer
Reactor
PFR 2 mm · 6 m
Quench
Inline mixer
Separator
Mixer-settler
Purification
Prep HPLC
Tooltips show setpoints, limits, and last deviations. Click a card to drill into trends and controls.
Unit | State | Setpoint | PV |
---|---|---|---|
Pump A1 | Running | 6.00 mL/min | 6.02 |
Reactor T | Holding | 45.0 °C | 45.3 |
pH Cell R2 | Alarm | 6.5 ±0.2 | 7.0 |
PV 7.0 vs setpoint 6.5 ±0.2
Last service 180h
PF-001 Steady-state Qual
Targets: 6.0 mL/min · 45 °C · pH 6.5
PF-002 Ramp-up → Hold
Flow sweep 4→8 mL/min, hold 20 min
PF-003 Fractionation
Trigger by UV@280 nm > 0.35 AU
UV @ 280 nm
Trigger: > 0.35 AU
IR Inline
Endpoint: Abs 1.12 ±0.05
pH
Limit: 6.5 ±0.2
Conductivity
SPC: 3σ bands
Flow PID · Pump A1
AutoSP 6.00 mL/min · PV 6.02 · OP 41%
Temperature PID · Reactor
AutoSP 45.0 °C · PV 45.3 °C · OP 28%
Record | Version | Status | Updated |
---|---|---|---|
PF-001-SS-Run-14 | v1.6 | Approved | Today 14:22 |
PF-002-Ramp-Run-03 | v0.9 | Review | Yesterday |
PF-003-Frac-Run-01 | v0.3 | Draft | 2d |
User A edited Recipe PF-002 setpoints
14:11 · Fields: flow 5→6 mL/min
User B approved EBR PF-001-SS-Run-14
13:58 · e-signature SHA256: …a91f
Alarm acknowledged: pH high R2
13:42 · HMI Station 03
It models targets as steady-state windows with ramp/hold/diversion logic rather than forcing batch abstractions, enabling tighter PAT feedback and higher utilization.
Yes—edge nodes buffer data and reconcile on reconnect; core controls remain local for safety.
Start with recipe prototypes and PAT wiring, then enable approvals, e-signatures, and EBR when moving to pilot/GMP.